Descrição do produto
Working principle
Roots pumps with pre-admission cooling mainly consists of rotor 1 and 2, pump body 4, gas cooler 7, etc(see figure below). Due to its special internal structure design, it can operate reliably for a long time under high differential pressure and high compression ratio.
The cooling gas enters the suction chamber of the pump from both sides of the pump body so that the pump does not overheat due to the compressed gas, but has no effect on the pumping performance. The figure below shows the rotor rotating 120 degrees in the pump chamber and completing 1 suction and exhaust.
Cooler and motor are necessary accessories for each pump, and the specifications of cooler and motor are based on different working conditions. The pumps can be used individually or in series, or in combinations with liquid ring vacuum pumps and Roots vacuum pumps to achieve higher vacuum to meet various process requirements.
Main features
1. When used alone, the working vacuum can reach 150 mbar in direct discharge to atmosphere.
2. Multi-stage tandem or tandem with other backing pumps can reach medium vacuum.
3. Special structure design ensures that the pump will not overheat and overload when operating at high differential pressure and high compression ratio.
4. Tri-Lobe profile and high precision machining ensure smooth and quiet operation.
5. Pumping performance, noise, vibration and other major performances are much improved than the traditional two-lobe pump.
6. An optional advanced balanced mechanical seal makes the pump sealing performance more reliable than the traditional lip seal.
7. The pump housing is oil-free structure, which is suitable for pumping out general air and various special gases.
8. Compared with other mechanical vacuum pumps, the energy-saving is up to 20%.
Product Parameters
Type | Nominal pumping speed(50Hz) | Ultimate pressure | Nominal motor rating (50Hz) | Nominal motor speed (50Hz) | Suction Connection size | Discharge Connection size | Maximum cooling water required |
Weight (Without Motor) |
L/s | Pa | Kw | rpm | mm | mm | L/h | Kg | |
ZJTQ-150 | 150 | 15000 | 3~18.5 | 2900 | 80 | 80 | 3500 | 350 |
ZJTQ-300 | 300 | 15000 | 5.5~37 | 2900 | 125 | 125 | 6000 | 350 |
ZJTQ-600 | 600 | 15000 | 7.5~75 | 1460 | 250 | 200 | 9000 | 650 |
ZJTQ-1200 | 1200 | 15000 | 11~132 | 1470 | 300 | 250 | 15000 | 1200 |
ZJTQ-2500 | 2500 | 15000 | 22~280 | 980 | 350 | 350 | 28000 | 2300 |
ZJTQ-3750 | 3750 | 15000 | 30~400 | 1470 | 350 | 350 | 35000 | 2300 |
Note: The motor power and cooler surface area are determined by the working differential pressure, and different motors and coolers can be configured for different differential pressures.
Pressure diagram
Dimensão
Modelo | DN | DNI | A | A] | A2 | A3 | B | B1 | B2 | H | H1 | H2 | Φ |
ZJTQ-150 | 80 | 80 | 554 | 281 | 55 | 132 | 358 | 300 | 210 | 340 | 170 | 20 | 32 |
ZJTQ-300 | 125 | 125 | 652 | 325 | 60 | 185 | 428 | 360 | 240 | 405 | 215 | 25 | 42 |
ZJTQ-600 | 250 | 250 | 965 | 492 | 90 | 296 | 678 | 560 | 370 | 630 | 210 | 50 | 60 |
ZJTQ-1200 | 300 | 300 | 1236 | 642 | 117 | 440 | 770 | 650 | 450 | 680 | 230 | 50 | 85 |
ZJTQ-2500 | 350 | 300 | 1465 | 763 | 128 | 616 | 942 | 730 | 612 | 880 | 415 | 65 | 90 |
ZJTQ-3750 | 400 | 350 | 1730 | 925 | 130 | 820 | 980 | 800 | 600 | 880 | 265 | 70 | 105 |
PERGUNTAS FREQUENTES
Q: What information should I offer for an inquiry?
A: You can inquire based on the model directly, but it is always recommended that you contact us so that we can help you to check if the pump is the most appropriate for your application.
Q: Can you make a customized vacuum pump?
A: Yes, we can do some special designs to meet customer applications. Such as customized sealing systems, speical surface treatment can be applied for roots vacuum pump and screw vacuum pump. Please contact us if you have special requirements.
Q: I have problems with our vacuum pumps or vacuum systems, can you offer some help?
A: We have application and design engineers with more than 30 years of experience in vacuum applications in different industries and help a lot of customers resolve their problems, such as leakage issues, energy-saving solutions, more environment-friendly vacuum systems, etc. Please contact us and we’ll be very happy if we can offer any help to your vacuum system.
Q: Can you design and make customized vacuum systems?
A: Yes, we are good for this.
Q: What is your MOQ?
A: 1 piece or 1 set.
Q: How about your delivery time?
A: 5-10 working days for the standard vacuum pump if the quantity is below 20 pieces, 20-30 working days for the conventional vacuum system with less than 5 sets. For more quantity or special requirements, please contact us to check the lead time.
Q: What are your payment terms?
A: By T/T, 50% advance payment/deposit and 50% paid before shipment.
Q: How about the warranty?
A: We offer 1-year warranty (except for the wearing parts).
Q: How about the service?
A: We offer remote video technical support. We can send the service engineer to the site for some special requirements.
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Serviço pós-venda: | Online Video Instruction |
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Garantia: | 1 ano |
Óleo ou não: | Oil Free |
Estrutura: | Bomba de vácuo rotativa |
Método do exaustor: | Positive Displacement Pump |
Grau de vácuo: | Vacuum |
Qual é o impacto da altitude no desempenho da bomba de vácuo?
O desempenho das bombas de vácuo pode ser influenciado pela altitude em que elas são operadas. Aqui está uma explicação detalhada:
Altitude refere-se à elevação ou altura acima do nível do mar. À medida que a altitude aumenta, a pressão atmosférica diminui. Essa diminuição da pressão atmosférica pode ter vários efeitos sobre o desempenho das bombas de vácuo:
1. Redução da capacidade de sucção: As bombas de vácuo dependem do diferencial de pressão entre o lado da sucção e o lado da descarga para criar um vácuo. Em altitudes mais elevadas, onde a pressão atmosférica é menor, o diferencial de pressão disponível para a bomba trabalhar é reduzido. Isso pode resultar em uma diminuição da capacidade de sucção da bomba de vácuo, o que significa que ela pode não ser capaz de atingir o mesmo nível de vácuo que atingiria em altitudes mais baixas.
2. Nível de vácuo final mais baixo: O nível de vácuo máximo, que representa a pressão mais baixa que uma bomba de vácuo pode atingir, também é afetado pela altitude. Como a pressão atmosférica diminui com o aumento da altitude, o nível de vácuo máximo que pode ser atingido por uma bomba de vácuo é limitado. A bomba pode ter dificuldade para atingir o mesmo nível de vácuo que atingiria no nível do mar ou em altitudes mais baixas.
3. Velocidade de bombeamento: A velocidade de bombeamento é uma medida da rapidez com que uma bomba de vácuo pode remover gases de um sistema. Em altitudes mais elevadas, a pressão atmosférica reduzida pode levar a uma diminuição na velocidade de bombeamento. Isso significa que a bomba de vácuo pode levar mais tempo para evacuar uma câmara ou sistema até o nível de vácuo desejado.
4. Aumento do consumo de energia: Para compensar a diminuição do diferencial de pressão e atingir o nível de vácuo desejado, uma bomba de vácuo operando em altitudes mais elevadas pode exigir maior consumo de energia. A bomba precisa trabalhar mais para superar a pressão atmosférica mais baixa e manter a capacidade de sucção necessária. Esse aumento no consumo de energia pode afetar a eficiência energética e os custos operacionais.
5. Variações de eficiência e desempenho: Diferentes tipos de bombas de vácuo podem apresentar diferentes graus de sensibilidade à altitude. As bombas de palhetas rotativas vedadas a óleo, por exemplo, podem apresentar variações de desempenho mais significativas em comparação com as bombas secas ou outras tecnologias de bombas. O projeto e os princípios operacionais da bomba de vácuo podem influenciar sua capacidade de manter o desempenho em altitudes mais elevadas.
É importante observar que os fabricantes de bombas de vácuo normalmente fornecem especificações e curvas de desempenho para suas bombas com base em condições padronizadas, geralmente no nível do mar ou próximo a ele. Ao operar uma bomba de vácuo em altitudes mais elevadas, é aconselhável consultar as diretrizes do fabricante e considerar quaisquer limitações ou ajustes relacionados à altitude que possam ser necessários.
Em resumo, a altitude em que uma bomba de vácuo opera pode ter um impacto em seu desempenho. A pressão atmosférica reduzida em altitudes mais elevadas pode resultar na diminuição da capacidade de sucção, em níveis mais baixos de vácuo final, na redução da velocidade de bombeamento e no possível aumento do consumo de energia. Compreender esses efeitos é fundamental para selecionar e operar bombas de vácuo de forma eficaz em diferentes ambientes de altitude.
Can Vacuum Pumps Be Used in the Production of Solar Panels?
Yes, vacuum pumps are extensively used in the production of solar panels. Here’s a detailed explanation:
Solar panels, also known as photovoltaic (PV) panels, are devices that convert sunlight into electricity. The manufacturing process of solar panels involves several critical steps, many of which require the use of vacuum pumps. Vacuum technology plays a crucial role in ensuring the efficiency, reliability, and quality of solar panel production. Here are some key areas where vacuum pumps are utilized:
1. Silicon Ingot Production: The first step in solar panel manufacturing is the production of silicon ingots. These ingots are cylindrical blocks of pure crystalline silicon that serve as the raw material for solar cells. Vacuum pumps are used in the Czochralski process, which involves melting polycrystalline silicon in a quartz crucible and then slowly pulling a single crystal ingot from the molten silicon. Vacuum pumps create a controlled environment by removing impurities and preventing contamination during the crystal growth process.
2. Wafering: After the silicon ingots are produced, they undergo wafering, where the ingots are sliced into thin wafers. Vacuum pumps are used in wire saws to create a low-pressure environment that helps to cool and lubricate the cutting wire. The vacuum also assists in removing the silicon debris generated during the slicing process, ensuring clean and precise cuts.
3. Solar Cell Production: Vacuum pumps play a significant role in various stages of solar cell production. Solar cells are the individual units within a solar panel that convert sunlight into electricity. Vacuum pumps are used in the following processes:
– Diffusion: In the diffusion process, dopants such as phosphorus or boron are introduced into the silicon wafer to create the desired electrical properties. Vacuum pumps are utilized in the diffusion furnace to create a controlled atmosphere for the diffusion process and remove any impurities or gases that may affect the quality of the solar cell.
– Deposition: Thin films of materials such as anti-reflective coatings, passivation layers, and electrode materials are deposited onto the silicon wafer. Vacuum pumps are used in various deposition techniques like physical vapor deposition (PVD) or chemical vapor deposition (CVD) to create the necessary vacuum conditions for precise and uniform film deposition.
– Etching: Etching processes are employed to create the desired surface textures on the solar cell, which enhance light trapping and improve efficiency. Vacuum pumps are used in plasma etching or wet etching techniques to remove unwanted material or create specific surface structures on the solar cell.
4. Encapsulation: After the solar cells are produced, they are encapsulated to protect them from environmental factors such as moisture and mechanical stress. Vacuum pumps are used in the encapsulation process to create a vacuum environment, ensuring the removal of air and moisture from the encapsulation materials. This helps to achieve proper bonding and prevents the formation of bubbles or voids, which could degrade the performance and longevity of the solar panel.
5. Testing and Quality Control: Vacuum pumps are also utilized in testing and quality control processes during solar panel production. For example, vacuum systems can be used for leak testing to ensure the integrity of the encapsulation and to detect any potential defects or leaks in the panel assembly. Vacuum-based measurement techniques may also be employed for assessing the electrical characteristics and efficiency of the solar cells or panels.
In summary, vacuum pumps are integral to the production of solar panels. They are used in various stages of the manufacturing process, including silicon ingot production, wafering, solar cell production (diffusion, deposition, and etching), encapsulation, and testing. Vacuum technology enables precise control, contamination prevention, and efficient processing, contributing to the production of high-quality and reliable solar panels.
What Is the Purpose of a Vacuum Pump in an HVAC System?
In an HVAC (Heating, Ventilation, and Air Conditioning) system, a vacuum pump serves a crucial purpose. Here’s a detailed explanation:
The purpose of a vacuum pump in an HVAC system is to remove air and moisture from the refrigerant lines and the system itself. HVAC systems, particularly those that rely on refrigeration, operate under specific pressure and temperature conditions to facilitate the transfer of heat. To ensure optimal performance and efficiency, it is essential to evacuate any non-condensable gases, air, and moisture from the system.
Here are the key reasons why a vacuum pump is used in an HVAC system:
1. Removing Moisture: Moisture can be present within an HVAC system due to various factors, such as system installation, leaks, or improper maintenance. When moisture combines with the refrigerant, it can cause issues like ice formation, reduced system efficiency, and potential damage to system components. A vacuum pump helps remove moisture by creating a low-pressure environment, which causes the moisture to boil and turn into vapor, effectively evacuating it from the system.
2. Eliminating Air and Non-Condensable Gases: Air and non-condensable gases, such as nitrogen or oxygen, can enter an HVAC system during installation, repair, or through leaks. These gases can hinder the refrigeration process, affect heat transfer, and decrease system performance. By using a vacuum pump, technicians can evacuate the air and non-condensable gases, ensuring that the system operates with the designed refrigerant and pressure levels.
3. Preparing for Refrigerant Charging: Prior to charging the HVAC system with refrigerant, it is crucial to create a vacuum to remove any contaminants and ensure the system is clean and ready for optimal refrigerant circulation. By evacuating the system with a vacuum pump, technicians ensure that the refrigerant enters a clean and controlled environment, reducing the risk of system malfunctions and improving overall efficiency.
4. Leak Detection: Vacuum pumps are also used in HVAC systems for leak detection purposes. After evacuating the system, technicians can monitor the pressure to check if it holds steady. A significant drop in pressure indicates the presence of leaks, enabling technicians to identify and repair them before charging the system with refrigerant.
In summary, a vacuum pump plays a vital role in an HVAC system by removing moisture, eliminating air and non-condensable gases, preparing the system for refrigerant charging, and aiding in leak detection. These functions help ensure optimal system performance, energy efficiency, and longevity, while also reducing the risk of system malfunctions and damage.
editor by CX 2024-01-15