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Complete Automatic and Handbook Die-Chopping and Creasing Device
|Max. Paper Size||mm||1200*780||1300*960||1500*1100|
|Min. Paper Dimension||mm||350*350||400*410||500*440|
|Max. Die-chopping Dimensions||mm||1180*760||1280*940||1480*1080|
|Max. Wor ept Strain||T||three hundred||three hundred||three hundred|
|Corrugate sheet Thickness||mm||one-7||one-seven||1-7|
|Cardboard sheet size||gsm||250-800||250-800||250-800|
|Overall Electrical power||KW||22.five||22.5||27.5|
|All round Dimension||mm||8000*4000*2250||8750X4100X2245||9400X4600X2245|
Features of the machine:
- The Bobst type minimize composition helps make the chopping system motion like a scissor, it will realize a complete and less difficult lower.
- Major worm gear employs alloy copper materials, right after the seasoned operator’s manual scraping remedy and rigid normal tests, it can makes certain the driving elements 10 several years daily life.
- The principal chains adopt imported British Renold brand name, the distinctions of 10 chains are considerably less than .2mm.
- The connect amongst equipment box and driving shaft adopts sleeve and pin construction making sure a sturdy connection.
The equipment adopts frequency controller to accomplish stepless velocity acceleration which can reach to 4500 occasions per hour. During actual production, it can usually operate at 3600 to 4200 instances per hour in accordance to the high quality of the board. If the quality of the paper is very good, a great operator even can operate the device at greatest speed.
As it is revealed in the photo of the device, the machine adopts automatic paper feeding technique which keeps the operator away from the die-cutting component. The mounting and adjustment of the die plate is also carried out outside of the die-cutting portion with sensors and detectors at die-chopping component to ensure that the machine can not be started out when the die-chopping plate is at adjustment standing.
Besides the sensors at die-reducing component, there are sensor or strategy switches at window component to make the whole device at checking position to guarantee its security.
- Operation convenience:
There is Man-machine interface put in in the control panel which will shows the protection status of the machine as nicely as malfunctions to aid the operator. Camera is also installed in front of the operator for him/her to keep track of the operation status at the shipping component.
- Primary Structures and Crucial Material Used
- Four Principal Huge Elements:
They are: bottom station, transferring platform, higher system and machine wall. The bottom station is created of grey cast iron -HT two hundred the transferring system is ductile iron – QT forty two-10 and the device wall is high quality A3 metal.
- Main Push:
The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a moving established to ensure steady pressure out set of not considerably less than three hundred tons.
The material for the worm shaft is 40Cr with quenching remedy and equipment hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is used is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-chopping and Creasing Portion:
The drive is transferred via crank rod to pendulum which will bring the moving platform to transfer up and down to achieve die-reduce and creasing goal.
The pendulum is made of substantial good quality ductile iron. The pendulum axis is done by induction harden with area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely comply with the specification of 1080 kind automated die-chopping and creasing equipment. In contrast with computerized die-slicing and creasing machine which is utilized for cardboard die-slicing, this type of computerized die-slicing and creasing equipment is mostly used for corrugated board which requirements considerably less strain for die-chopping, in this circumstance very some producers have manufactured scaled-down width on the pendulum and smaller diameter on the pendulum shaft. We hold broader pendulum and greater diameter on its shaft to make our device final for a for a longer time lifestyle.
The die-cutting plate makes use of 7 mm seventy five Crl plate which has a lot more hardness and daily life span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning unit to ensure the boarding conveying correct and stable.
The device makes use of gripper bar kind with 12A long joints chain which is significantly less in weight and considerably less shock to the intermittent device under the precondition to guarantee the toughness of the chain. The brand name of the chain is Renold U.K with substantial precise and good quality. .
The Gripper bar adopts aviation aluminum with three bridge type- light-weight in excess weight and large in energy.
- Electrical Component
The electrical areas are designed and assembled in accordance to the European CE standard and uses globe vast identified manufacturer items.
- Installation of Die
The die mounting and dismounting adopts aspect withdrawing methods which time preserving and straightforward for operation.
There are two approaches for the fixation of the die-possibly by bolt or clippers which are subject to customer’s suggestions.
The chase loc ept is pneumatic which is straightforward, hassle-free and dependable.
- Specific Characters of Our Device:
- Clever And Unique Front Lay Style:
In contrast with the card board sheet, the corrugated board has much more toughness. If the corrugated board abnormally reaches to the front lay, it will hurt the entrance lay and the gripper bar when the entrance lay reaches to its maximum situation.
Typically the producers will install sensors on this part to stop the device when the paper is fed abnormally to the front lay. Even so, when the equipment is running at the large speed, the inertia will bring the machine to operate for a even though to make the front lay to its highest level and then also damage the front lay and the gripper bar.
Our special design and style is that when the abnormal board feeding takes place and getting detected, the entrance lay can in no way reaches to its maximum point which helps make totally free from front lay and gripper bar damages since of irregular paper feeding.
As it is our unique design and style, so there is no image to be shown listed here.
- Auto-Guide Switching Method
The Feeding technique for this kind of equipment can do vehicle and guide. When the sheet condition is great, you can use vehicle-perform. When the shape of the sheet is not very good, you can use manual purpose and do sheet feeding manually.
When the sheet is not very good in condition, you can open the rear beam and raise up the feeder to do manual feeding.
- Stripping Portion
(a) The equipment is fifty percent striping which can strip off three – edge waste and center holes of the board.
(b) There are higher chase, middle chase and reduced chase the place the male, elastic block and
woman die are positioned to strip off the waste.
|Name||Manufacturer and Origin||Remarks|
|Bearing||SKF Swiss||Important portion|
|IKO Japan or HangZhou, China||Not essential component|
|Chain||Renold U.K||Principal Chain ( Discrepancy of significantly less than .2 mm for for each ten chains of equipment chain duration)|
|CHOHO Japan||Other Chain are Choho Japan|
|Photograph Electric powered Switch||Fotek ZheJiang|
|Major Motor||Siemens||Joint Venture|
|Pneumatic Elements||Sunrise, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and delivery||CPG ZheJiang|
/ The use of unique products manufacturer’s (OEM) portion numbers or logos , e.g. CASE® and John Deere® are for reference reasons only and for indicating merchandise use and compatibility. Our organization and the outlined replacement parts contained herein are not sponsored, accredited, or produced by the OEM. /