Product Description
If you need to move a liquid containing large particles from 1 point to another-even for distances of up to 200 meters-lamella pump is the ideal choice. These simple, extremely robust devices are widely accepted as the “gold standard” for pumping meat, fish and poultry materials.
This type of positive displacement sliding vane pump is specifically designed to transport fluids containing large particles, such as pre-crushed animal by-products, pet food or fish, with fluid content as low as 20%. It is very suitable for filling all types of cookware and other processing equipment in closed systems to ensure good hygiene and limit odor problems.
Although these pumps have high capacity, they use very little energy compared to traditional delivery systems. There are 4 different versions and 3 different sizes, equipped with side or top feed. They use the same standardized components to achieve maximum reliability and effective spare parts backup.
Working Principle
The Lamella pump transports raw materials with high viscosity index, such as the offal and broken bones of pigs and cattle, or the whole carcasses of poultry and fish, except feathers. The delivery is completed in the pump, and the blades rotate to produce a positive offset. This Lamella pump system allows large amounts of material to be transported over long distances with only 1 drive. At the end of the process, a valve installed in the extension of the pipe cleans the system to avoid material accumulation between treatment intervals.
Features
·Due to its unique impeller blade design, the superior performance of Lamella pump is possible-the blades rotate with an eccentric cam, providing high pumping capacity in a small size.
·The Lamella pump can transport up to 168 cubic CHINAMFG (5,933 cubic feet) of raw materials per hour and is suitable for batch or continuous refining operations.
·Options include a variable frequency motor for precise flow control and an automatic reverse function to help clear blockages.
·Compact size and multiple configuration options make it easy to adapt to new and existing systems. Perform simple and quick maintenance on all worn parts for easy maintenance.
·Use conveyors, feeding systems, metering and material bins, etc. to customize the complete system according to your needs. It is also available as a pump, motor and drive system kit, or only as a pump.
Advantages
·Very small footprint-can be installed almost anywhere
·You can use the same device in many different places where the settings are handled
·Due to the completely enclosed material transfer, it is easy to maintain good hygiene standards
·Extremely reliable-can handle large input materials well, even metal contamination in the input stream
Product Parameters
| Type/Unit | LP25 | LP35 | LP45 | |
| conveying capacity | m3/h | 48 | 105 | 270 |
| Max. rotating speed | rpm | 80 | 70 | 60 |
| Lift | m | 10 | 25 | 75 |
| Torque | Nm | 4000 | 7000 | 15000 |
| Poids | kg | 390 | 550 | 915 |
| Max. size of solid | mm | 65 | 85 | 135 |
| Pipe connection | mm | 150 | 250 | 350 |
Lamella pump can be delivered with pump housing in carbon steel or stainless steel in all sizes to suit individual requirements.
Lamella pump is manufactured with replaceable wear parts in special steel. The lamella pump has only 4 moving parts and it can be equipped with mechanical sealing or packing sealing.
Depending on the material properties, the lamella pump can be driven by either an gear motor or a hydraulic motor.
Packaging & Shipping
1.Carefully check the quantity and quality of equipment before packing.
2.Good packed by plastic wrap.
3.Iron Frame, Suitable for land transport and sea freight.
4.Fittings and spare parts are packed in wooden pallet.
5.Add labels and shipping mark.
Fields of application
Lamella pump is known for its high quality and durability, even in the harshest and most difficult environments. The pump is suitable for pumping fish and cuts and animal by-products.
Since the pump is installed in fish processing, animal slaughter and pet food industries and slaughterhouses around the world, it has proven its suitability for multiple purposes. The pump has many different versions, so it can perfectly meet your specific production needs.
The unique structure of Lamella pump allows it to pump large and hard particles such as bone, tissue and fat. This makes it possible to pump uneven products over long distances. One of several advantages is to keep the product in a closed piping system, thereby reducing hygiene issues and odors.
Due to the compact design of the pump and its ability to pump in a closed piping system, Lamella pump replaces other systems such as screw conveyors, screw pumps, pressure tanks and conveyor belts. In addition, the pump has lower energy and maintenance costs, as well as higher capacity. Lamella pump does not require any manual operation, thereby reducing the risk of injury.
Certifications
Our company has successively obtained the national standard pressure vessel manufacturing license, the pressure vessel design certificate, the ISO9001 certificate, the ISO14001 certificate, and obtained the ASME,CE,DNV, TR-620 certificates successively by cooperating with many international professional testing institutions such as BV, TUV, DNV, SGS.
Our Partners
| After-sales Service: | Online Support |
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| Type: | Mixing Equipment |
| Processing Object: | Animal-Derived Feed |
| Samples: |
US$ 12000/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can Vacuum Pumps Be Used for Vacuum Furnaces?
Yes, vacuum pumps can be used for vacuum furnaces. Here’s a detailed explanation:
Vacuum furnaces are specialized heating systems used in various industries for heat treatment processes that require controlled environments with low or no atmospheric pressure. Vacuum pumps play a crucial role in creating and maintaining the vacuum conditions necessary for the operation of vacuum furnaces.
Here are some key points regarding the use of vacuum pumps in vacuum furnaces:
1. Vacuum Creation: Vacuum pumps are used to evacuate the furnace chamber, creating a low-pressure or near-vacuum environment. This is essential for the heat treatment processes carried out in the furnace, as it helps eliminate oxygen and other reactive gases, preventing oxidation or unwanted chemical reactions with the heated materials.
2. Pressure Control: Vacuum pumps provide the means to control and maintain the desired pressure levels within the furnace chamber during the heat treatment process. Precise pressure control is necessary to achieve the desired metallurgical and material property changes during processes such as annealing, brazing, sintering, and hardening.
3. Contamination Prevention: By removing gases and impurities from the furnace chamber, vacuum pumps help prevent contamination of the heated materials. This is particularly important in applications where cleanliness and purity of the processed materials are critical, such as in the aerospace, automotive, and medical industries.
4. Rapid Cooling: Some vacuum furnace systems incorporate rapid cooling capabilities, known as quenching. Vacuum pumps assist in facilitating the rapid cooling process by removing the heat generated during quenching, ensuring efficient cooling and minimizing distortion or other unwanted effects on the treated materials.
5. Process Flexibility: Vacuum pumps provide flexibility in the type of heat treatment processes that can be performed in vacuum furnaces. Different heat treatment techniques, such as vacuum annealing, vacuum brazing, or vacuum carburizing, require specific pressure levels and atmospheric conditions that can be achieved and maintained with the use of vacuum pumps.
6. Vacuum Pump Types: Different types of vacuum pumps can be used in vacuum furnaces, depending on the specific requirements of the heat treatment process. Commonly used vacuum pump technologies include oil-sealed rotary vane pumps, dry screw pumps, diffusion pumps, and cryogenic pumps. The choice of vacuum pump depends on factors such as required vacuum level, pumping speed, reliability, and compatibility with the process gases.
7. Maintenance and Monitoring: Proper maintenance and monitoring of vacuum pumps are essential to ensure their optimal performance and reliability. Regular inspections, lubrication, and replacement of consumables (such as oil or filters) are necessary to maintain the efficiency and longevity of the vacuum pump system.
8. Safety Considerations: Operating vacuum furnaces with vacuum pumps requires adherence to safety protocols. This includes proper handling of potentially hazardous gases or chemicals used in the heat treatment processes, as well as following safety guidelines for operating and maintaining the vacuum pump system.
Overall, vacuum pumps are integral components of vacuum furnaces, enabling the creation and maintenance of the required vacuum conditions for precise and controlled heat treatment processes. They contribute to the quality, consistency, and efficiency of the heat treatment operations performed in vacuum furnaces across a wide range of industries.
How Do Vacuum Pumps Contribute to Energy Savings?
Vacuum pumps play a significant role in energy savings in various industries and applications. Here’s a detailed explanation:
Vacuum pumps contribute to energy savings through several mechanisms and efficiencies. Some of the key ways in which vacuum pumps help conserve energy are:
1. Improved Process Efficiency: Vacuum pumps are often used to remove gases and create low-pressure or vacuum conditions in industrial processes. By reducing the pressure, vacuum pumps enable the removal of unwanted gases or vapors, improving the efficiency of the process. For example, in distillation or evaporation processes, vacuum pumps help lower the boiling points of liquids, allowing them to evaporate or distill at lower temperatures. This results in energy savings as less heat is required to achieve the desired separation or concentration.
2. Reduced Energy Consumption: Vacuum pumps are designed to operate efficiently and consume less energy compared to other types of equipment that perform similar functions. Modern vacuum pump designs incorporate advanced technologies, such as variable speed drives, energy-efficient motors, and optimized control systems. These features allow vacuum pumps to adjust their operation based on demand, reducing energy consumption during periods of lower process requirements. By consuming less energy, vacuum pumps contribute to overall energy savings in industrial operations.
3. Leak Detection and Reduction: Vacuum pumps are often used in leak detection processes to identify and locate leaks in systems or equipment. By creating a vacuum or low-pressure environment, vacuum pumps can assess the integrity of a system and identify any sources of leakage. Detecting and repairing leaks promptly helps prevent energy wastage associated with the loss of pressurized fluids or gases. By addressing leaks, vacuum pumps assist in reducing energy losses and improving the overall energy efficiency of the system.
4. Energy Recovery Systems: In some applications, vacuum pumps can be integrated into energy recovery systems. For instance, in certain manufacturing processes, the exhaust gases from vacuum pumps may contain heat or have the potential for energy recovery. By utilizing heat exchangers or other heat recovery systems, the thermal energy from the exhaust gases can be captured and reused to preheat incoming fluids or provide heat to other parts of the process. This energy recovery approach further enhances the overall energy efficiency by utilizing waste heat that would otherwise be lost.
5. System Optimization and Control: Vacuum pumps are often integrated into centralized vacuum systems that serve multiple processes or equipment. These systems allow for better control, monitoring, and optimization of the vacuum generation and distribution. By centralizing the vacuum production and employing intelligent control strategies, energy consumption can be optimized based on the specific process requirements. This ensures that vacuum pumps operate at the most efficient levels, resulting in energy savings.
6. Maintenance and Service: Proper maintenance and regular servicing of vacuum pumps are essential for their optimal performance and energy efficiency. Routine maintenance includes tasks such as cleaning, lubrication, and inspection of pump components. Well-maintained pumps operate more efficiently, reducing energy consumption. Additionally, prompt repair of any faulty parts or addressing performance issues helps maintain the pump’s efficiency and prevents energy waste.
In summary, vacuum pumps contribute to energy savings through improved process efficiency, reduced energy consumption, leak detection and reduction, integration with energy recovery systems, system optimization and control, as well as proper maintenance and service. By utilizing vacuum pumps efficiently and effectively, industries can minimize energy waste, optimize energy usage, and achieve significant energy savings in various applications and processes.
What Industries Commonly Rely on Vacuum Pump Technology?
Vacuum pump technology finds applications in various industries where creating and controlling vacuum or low-pressure environments is crucial. Here’s a detailed explanation:
1. Manufacturing and Production: Vacuum pumps are extensively used in manufacturing and production processes across multiple industries. They are employed for tasks such as vacuum molding, vacuum packaging, vacuum degassing, vacuum drying, and vacuum distillation. Industries like automotive, aerospace, electronics, pharmaceuticals, and food processing rely on vacuum pump technology to achieve precise and controlled manufacturing conditions.
2. Chemical and Pharmaceutical: The chemical and pharmaceutical industries heavily rely on vacuum pumps for numerous applications. These include solvent recovery, vacuum filtration, vacuum drying, distillation, crystallization, and evaporation. Vacuum pumps enable these industries to carry out critical processes under reduced pressure, ensuring efficient separation, purification, and synthesis of various chemical compounds and pharmaceutical products.
3. Semiconductor and Electronics: The semiconductor and electronics industries extensively use vacuum pumps for manufacturing microchips, electronic components, and electronic devices. Vacuum pumps are crucial in processes such as physical vapor deposition (PVD), chemical vapor deposition (CVD), etching, ion implantation, and sputtering. These processes require controlled vacuum conditions to ensure precise deposition, surface modification, and contamination-free manufacturing.
4. Research and Development: Vacuum pump technology is integral to research and development activities across scientific disciplines. It supports experiments and investigations in fields such as physics, chemistry, materials science, biology, and environmental science. Vacuum pumps facilitate processes like freeze drying, vacuum distillation, vacuum evaporation, vacuum spectroscopy, and creating controlled atmospheric conditions for studying various phenomena.
5. Food and Beverage: The food and beverage industry relies on vacuum pumps for packaging and preservation purposes. Vacuum sealing is used to extend the shelf life of food products by removing air and creating a vacuum-sealed environment that inhibits spoilage and maintains freshness. Vacuum pumps are also used in processes like freeze drying, vacuum concentration, and vacuum cooling.
6. Oil and Gas: In the oil and gas industry, vacuum pumps play a role in various applications. They are used for crude oil vacuum distillation, vacuum drying, vapor recovery, gas compression, and gas stripping processes. Vacuum pumps help maintain optimal conditions during oil refining, gas processing, and petrochemical manufacturing.
7. Environmental and Waste Management: Vacuum pumps are employed in environmental and waste management applications. They are used for tasks such as soil vapor extraction, groundwater remediation, landfill gas recovery, and wastewater treatment. Vacuum pumps facilitate the removal and containment of gases, vapors, and pollutants, contributing to environmental protection and sustainable waste management.
8. Medical and Healthcare: The medical and healthcare sectors utilize vacuum pumps for various purposes. They are used in medical equipment such as vacuum-assisted wound therapy devices, vacuum-based laboratory analyzers, and vacuum suction systems in hospitals and clinics. Vacuum pumps are also used in medical research, pharmaceutical production, and medical device manufacturing.
9. Power Generation: Vacuum pumps play a role in power generation industries, including nuclear power plants and thermal power plants. They are used for steam condensation, turbine blade cooling, vacuum drying during transformer manufacturing, and vacuum systems for testing and maintenance of power plant equipment.
10. HVAC and Refrigeration: The HVAC (Heating, Ventilation, and Air Conditioning) and refrigeration industries rely on vacuum pumps for system installation, maintenance, and repair. Vacuum pumps are used to evacuate air and moisture from refrigerant lines and HVAC systems, ensuring optimal system performance and efficiency.
These are just a few examples of industries that commonly rely on vacuum pump technology. The versatility and wide-ranging applications of vacuum pumps make them indispensable tools across numerous sectors, enabling precise control over vacuum conditions, efficient manufacturing processes, and scientific investigations.
editor by CX 2023-11-15
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