We – EPG Group the bigge EPT gearbox & motors , vee pulleys, timing pulleys, couplings and gears manufacturing facility in China with 5 diverse branches. For more details: Cellular/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828
Customized Feed Pellet Mill X46cr13 Stainless Steel Die
Weikeer can manufacture various kinds of ring dies in accordance to clients’ requirements
The items are broadly utilized to large, medium & modest-sized aquaculture, foods and feed mills, livestock farms, poultry farms, person farmers and modest & medium-sized farms, farmers or huge, medium & small-sized feed mills, which are feed processing equipment for right pressing corns, bean pulp, straws, grass, rice husks and EPT shattered objects into granules.
Ring die is really crucial component of ring die pellet machine in the complete production method. The good quality of ring die not only immediately relates with the quality and output of pellets, but also the running condition of gear and maintenance expense.
Introduction of pellet machine ring die
one. Material of the ring die: X46Cr13 /4Cr13(stainless steel), 20MnCr5/20CrMnTi (alloy metal) or customized
two. Hardness of ring dies: 52-60 HRC
3. Diameter of ring die can do: 1.0mm up to 28mm
4. Pellet die variety can do: Ring Die or Flat Die
5. Outer diameter can do: Outer diameter up to 1800mm
6. Pellet Die model we can customise:
CPM, Buhler, CPP, OGM, Zhengchang(SZLH/MZLH), Amandus Kahl, Muyang(MUZL), Xihu (We EPT Lake) Dis.(XGJ), AWILA,PTN, Andritz Sprout, Matador, Paladin, Sogem, Van Arssen, Yemmak, Promill and many others. We can also customise for you according to your drawing.
Relation between die gap composition and pelleting
one.Straight hole and release stepped gap
It is appropriate for compound feed processing
2.External conical gap
It is ideal for the processing of large-fibre feed like de-excess fat chaff
three.Inside conical gap and compression-sort stepped hole
This relevant for the procedure of herbage powder feed of light proportion
We need to consider to keep away from utilizing release stepped hole(pressure-reduction vent)
Simply because discharing is not easy for holes in the rows of the edge of ring die, strain-reduction vent is designed there.
We need to preserve and verify the pellet mill’s spare areas: ring dies, roller assembly,roller shell, equipment shaft,screws, bearings, coupling and many others. Because they are consider up about 8% of the equipment co EPT every single 12 months (principal for these kinds of as wooden chipper, hammer mill and pellet mill.)
We can offer ring die for all the major brand names of pellet device this kind of as ANDRITZ, CPM, ZCME, IEMME, JKAP, SOGEM, SPROUT(UMT), MATADOR(UMT), MABRIK,BUEHLER, PALADIN, PTN, YIAD,JIATONG,PROMILL,YEMMAK etc.Custom made proportions and drawings of ring die are welcome.
Pursuing are the standard Model of each and every brand:
For Zhengchang pellet mill: SZLH250, SZLH300,SZLH320,SZLH350,SZLH400,SZLH420,SZLH508, SZLH678, SZLH768, and many others
For Muyang pellet mill: MUZL180, MUZL350, MUZL420, MUZL600, MUZL1200, MUZL610, MUZL1210, MUZL1610, MUZL2571 MUZL350X, MUZL420X, MUZL600X, MUZL1200X(Specifically for shrimp feed pellet, diameter: 1.2-2.5mm)
For Awila pellet mill: Awila420, Awila350, and so on
For Buhler pellet mill: Buhler304, Buhler420, Buhler520, Buhler660, Buhler900, and so on.
For Kahl pellet mill(Flat die): 38-780, 37-850, 45-1250, etc
Main EPT Process of Ring die
1.Forging and Lathing:
Really exact forging and lathing assure large dimensional accuracy, vivid and thoroughly clean surface area.
two.Die Gap processing:
Superior Germany gun drill equipment, as well EPT and drilling gap application are utilized in die hole processing:
Substantial precision of die hole positon
Higher rotating speed and imported as well EPT and cooling liquid guarantees procedure situations as drilling essential
Tiny roughness of the processed die gap, ensure pelleting output and top quality
Top quality and support lifestyle of die is assured.
three.Vacuum warmth treatment
Ring die surface:No oxidation reaction
Die gap interior floor: EPT smoothness
Higher security, Large hardnessHigh tenacity
Compression Ratio of Ring Die
Normally speaking, the larger the compression ratio, the denser the finished pellets.But it does not imply that the larger the compression ratio, the greater the pellet good quality.Compression ratio ought to be calculated primarily based on uncooked material for making pellets and sort of feed.
Purchasers can personalize dies with distinct hole diameter and compression ratio, according to distinct scenario and prerequisite.
|Hole Diameter(mm)||Compression Ratio|
The mo EPT common framework of die gap are straight holeRelease stepped holeExternal conical hole and inside conical hole, and many others. Different die holes composition are suitable for distinct raw content and feed formula for making pellets.
|Model||Material Type||Feed Type||Holes Diameter of ring die|
|1||High starch feed||φ2-φ6|
|two||Pellet of livestock and poultry||High energy feed||φ2-φ6|
|three||Pellet of aqua feed||High protein feed||φ1.5-φ3.5|
|four||Pellet of compound fertilizer||Feed include urea||φ3-φ6|
|five||Pellet of hops||High fibre feed||φ5-φ8|
|6||Pellet of chrysanthemum||High fibre feed||φ5-φ8|
|7||Pellet of peanut shell||High fibre feed||φ5-φ8|
|8||Pellet of cottonseed hull||High fibre feed||φ5-φ8|
|nine||Pellet of turf||High fibre feed||φ5-φ8|
How to sustain and examine the ring die?
1.The rollers need to be correctly modified, make certain the hole inlets are not damaged by contact with the rollers or as a result of tramp steel
2.Content ought to be evenly dispersed across the total functioning spot
three.Make certain that all holes operate uniformly, opening the clogged holes if required
4.When changing dies, meticulously examine the situation of the die seating surfaces and correcting techniques like collar, clamp or use ring.
one.Q:Are you a trading business or a manufacturer?
A:We are a manufacturer, which has almo EPT 20 several years of knowledge in this business.
two.Q:How can I get to your firm?
A:You can get a flight to HangZhou Lukou Airport. Then you can take the high-velocity railway from HangZhou station to HangZhou station. Or We will go to choose up.
3.Q:Do you have some overseas buyers using your pellet mill die?
A:Indeed, we have.Our business has recognized enterprise interactions with consumers in South Africa, Canada,Vietnam, Argentina, EPT Zealand, Peru, India,Pakistan, Ecuador and many others.
4.Q:How extended can your ring die be used?
A:Our ring die has long support daily life.The provider daily life time is about 1000-2000 hrs.
5.Q:What are the variables influencing the lifespan of a die?
A:There are numerous variables impact the provider daily life of a die:
The composition of uncooked material
The qualities of uncooked substance
The humidity and fat material of content just before pelletizing
The particle dimension of the mash
The warmth conditioning of the mash
The pellet mill controls
A lot of other individuals
6.Q:How to acquire your pellet mill spare areas?
A:Ju EPT tel: +86~13 0571 88828l us the model and design of your pellet device, we will make the precise pellet mill spare areas for you.
Welcome to go to us!
We – EPG Group the bigge EPT gearbox & motors , vee pulleys, timing pulleys, couplings and gears manufacturing unit in China with 5 diverse branches. For more specifics: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828 The use of first products manufacturer’s (OEM) component quantities or logos , e.g. CASE® and John Deere® are for reference purposes only and for indicating solution use and compatibility. Our company and the outlined replacement areas contained herein are not sponsored, approved, or manufactured by the OEM.