Product Description
Stainless steel Sanitary Grade High Shear Clamp emulsifier Vacuum emulsifying pump
Design Concept:
Sanitary stainless steel pipeline high shear emulsion pump, also known as pipeline high shear dispersion emulsifier, is used for the continuous production of fine materials or cycle treatment of high-performance equipment.
Working Principle:
In the chamber, there are 1-3 stator and rotor forming pair and clutch. Driven by the motor, the rotor rotates rapidly to produce strong axial suction, and the material is sucked into the cavity. The material is dispersed, cut and emulsified in the shortest time, so that the diameter range of particles is smaller, so as to produce fine and stable products.
Advantages:
– Large capacity, suitable for continuous on-line production in industry
-Narrow particle size distribution and high uniformity
– Save time, energy and efficiency
-Low noise and smooth operation
-Eliminate quality differences between batch-to-batch productions
-No dead ends, 100% of the material is sheared by dispersion
-Simple operation and easy maintenance
Features:
– Motor: 0.55-22Kw
– Impeller: Open type
– Rotating speed: 2900rpm(50Hz)or 3600rpm(60Hz)
– Flow: 1.5-120/h
– Lift: 0-75m
– MAX pressure: 7Bar
– MAX temperature: 120degree
– Connection: Clamp, Thread, Flange, Welding
– Standard: DIN, SMS, 3A, ISO, IDF, RJT
We have open impeller and close impeller types. And according to customers’ requirements, we design movable type and explosion type.
Design and Standard:
– Design based on 3A hygienic standard
– Adjustable stainless steel leg
– Mechanical seal: Single mechanical seal and double mechanical seal
– Motor housing: Cold rolled stainless steel plate
– Investment casting impeller: AISI 304/316L
– Contact parts with material: Viton, CHINAMFG
– Gasket: SSC-Sic/EPDM
– Internal surface: Ra≤ 0.8um
– External surface: Mirror polish
Application:
Fine chemical, petroleum chemical,bio-pharmacy,coating and oil inks,pesticides, food industry.
Quality guarantee of 3 years
ISO 9001, FDA, SGS approved materials
7-10 days fast delivery on urgent requirements
10 years’ Rich exporting experience to make you easy and happy with custom work
We also supply sanitary butterfly valve, sanitary flow diversion valve, sanitary CPM valve, sanitary regulating control valve, sanitary diaphragm valve, sanitary ball valve, sanitary sampling valve, sanitary safety valve, sanitary pressure reducing valve
sanitary elbow, sanitary tee, sanitary reducers, sanitary unions, sanitary clamp, sanitary ferrule, sanitary pipe clamps,sanitary cleaning ball, sanitary sight glass, sanitary manway manhole cover, sanitary strainer, filters, and other sanitary pipe fittings….
Welcome to check our other products.
Pumps We Manufacture:
| Stainless Steel Pump | Stainless Steel Centrifugal Pump With Round Cover |
| Stainless Steel Centrifugal Pump With Rectangular Cover | |
| Stainless Steel Scavenge Liquid Ring CIP self priming pump | |
| Stainless Steel Side channel Scavenge CIP Pump With Ox Type | |
| Stainless Steel Rotary Rotor Lobe Pump | |
| Stainless Steel Mixing Pump | |
| Stainless Steel Emulsifering Pump |
ABOUT OUR COMPANY
| JoNeng valves company was started in 2007. Located in the stainless steel industry zone, HangZhou, China. |
| Totally 130nos of workers and the factory Covers 5000m2. Till now, we have 34 sets of LG Mazak machines and other local CNC machines; Plus, we have 2 sets of automatic machining unit. To assure better quality, we have the full inspecting quality control equipment: 1nos Ra roughness instrument, 3nos stainless steel spectrometer, numbers of roundness instrument, numbers of thickness instrument, numbers of radius instrument, 3 nos pressure testing center. |
| JoNeng valves provides the following sanitary flow control components: Stainless steel sanitary valve ( stainless steel sanitary butterfly valve, sanitary diaphragm valve, sanitary check valve, sanitary ball valve, sanitary CPM valve, …) stainless steel sanitary pipe fittings( stainless steel sanitary elbow, tee, clamp, ferrule, union, cleaning ball, sight glass, filter…) Stainless steel Sanitary pump ( stainless steel sanitary centrifugal pump, rotary lobe pump, CIP pump) |
| JoNeng services for food, beverage, dairy, chemical, bioth, pharmaceutical, and etc industries. |
| JoNeng customers are from 55 different countries.After so many years, JoNeng know more about different requirements from different countries’ customers. JoNeng valves believes in “What we say, what we do”. We always believe honesty and responsibility is the only way leading to long term business relationship. Trying our best for customers and put ourselves into customers’ shoes. Our commitment ” Never let customers leave us because our poor quality”. Making business with us, making friends with us. |
OUR PRODUCTION CAPACITY
| Production Lines | Stainless steel sanitary pipe fittings’ line, machining line, sanitary manhole line, | |
| Product Range | sanitary butterfly Valve, sanitary diaphragm valve, sanitary pipe fittings, union, ferrule, sight glass, manhole cover, safety valve, sampling valve…. | |
| Year Established | 2007 | |
| Factory Size in Square Meters | 5000M2 | |
| NO. OF TOTAL STAFF | 130 | |
| Production Capital | 8 000 000 USD | |
| Detail capacity | Manhole covers | 12000nos |
| Pipe fittings | 150000nos | |
| Ferrules, unions, connectors | 200000nos | |
| Diaphragm valves | 15000nos | |
| Butterfly valves | 20000nos | |
| Investment in Manufacturing Equipment | 750000usd | |
| Details of equipment | For machining parts 29 nos of LG Mazak CNC Machines 4 nos of local CNC machines 2 nos of automatic CNC center 12 nos of plain lathe For pipe fittings 4 nos of press 3 nos of cutting machine 3 nos of chamfering machine We also have the following quipments 4 nos of polishing machine 12 nos of grinding machine 3 nos of laser marking machine 3 nos of pressure testing machine 1 nos of temperature testing machine 3 nos of spectro instrument 1 nos of surface roughness device |
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| Primary Competitive Advantages | Strict inspection , honest business way, fast revert on order problem | |
| Stocked materials | Big quantity for raw forging of butterfly valve, diaphragm valve, ferrule, union, adapters, pipe fittings, clamps, sight glass, safety valve, manhole cover, | |
| OEM Services Provided | yes | |
| Design Service Offered | yes | |
| Sales Volume | 6 000 000 usd | |
| Export Percentage | 80% | |
| MAIN MARKET | USA, Germany, Hungary, Canada, Thailand, Holland, England, South Africa,Indonesia, Saudi, India, New Zealand, Australia, Middle East… | |
| Own Brand Name | JoNeng | |
OUR STOCK
OUR INSPECTION
| HOW DO WE MAKE THE QUALITY CONTROL | |
| For Raw Materials |
1. Material control from raw materials. For raw material checking, we check 100% by chemical liquid. Any property mistakes would be rejected. 2. Sand hole inspection after raw materials are machining before polishing. 3. Carbon component report can be provided if needed 4. Mechanics test report can be provided if needed |
| For New products | 5. 2nos of new samples to be checked against technical drawing. Testing report is provided to customers before bulk production. |
| For finished materials | 6. For valves, pressure testing and temperature testing is required for each valve. 7. After we get the finished products, we check for surface roughness, thickness equality, roundness, size measurement and sand holes again. 8. For all finished products, the checking quantity is not less than 10% of total quantity. 9. Before shipment, we check for the quantity of each product in order to find out any missing quantity or wrong product. |
OUR PACKAGING
OUR EXHIBITION
FAQ:
1. Are you a trading company or factory?
We are a manufacturer factory and we also have our own exporting license.
2. Do you have certificate ?
Yes, ISO, FDA, LFGB, CE, PED certificate . We also have some patents in design.
3. How do you control the quality?
In quality control ,the most important is to avoid material mixing .
In our factory , 3 spectro PMI machines are used in raw material warehouse, production plant, dispatch plant.
Pressure inspecting machine, PMI machines, RA roughness spector, hardness testing machine….. all machines help in inspection.
2 staff inspect during production in different sections
5 staff inspect the finished productions to avoid shortage, poor quality, mixing chemical….
4. If there is any quality problem, how do you solve it?
We are very proud that we never make one customer leave us. We are not 100% perfect, there is some quality problem.
Normally replacement, or compensation, or resend goods to customers as per the condition. To be discussed as per condition.
5. How long is your delivery time?
For normal products in 7-10 days; for bulk order, in 15-25 days. It depends.
6. Warranty time?
3 years warranty for all of our stainless steel products. Gaskets or the easy broken parts are not included due to the different application for customers.
7. Why trust in us ?
14 years in this industry . It makes us professional .Good credit in this market.
All of our machines are the assurance of our responsibility.
8. Free sample ?
Free samples can be provided for first cooperation under sincere cooperation.
9. What is the MOQ?
1pcs MOQ is welcome for starting cooperatoon
10.Material certificate ?
Material certificaite, mill certificate, pressure testing certificate, roughness certificate, measure certificate, RT certificate,… can be available, please declare when inquiry us.
11. More questions are appreciated.
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| After-sales Service: | Yes |
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| Warranty: | 3years(Spare Parts Excluded) |
| Max.Head: | 80-110m |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample PUMP
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| Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can Vacuum Pumps Be Used for Vacuum Furnaces?
Yes, vacuum pumps can be used for vacuum furnaces. Here’s a detailed explanation:
Vacuum furnaces are specialized heating systems used in various industries for heat treatment processes that require controlled environments with low or no atmospheric pressure. Vacuum pumps play a crucial role in creating and maintaining the vacuum conditions necessary for the operation of vacuum furnaces.
Here are some key points regarding the use of vacuum pumps in vacuum furnaces:
1. Vacuum Creation: Vacuum pumps are used to evacuate the furnace chamber, creating a low-pressure or near-vacuum environment. This is essential for the heat treatment processes carried out in the furnace, as it helps eliminate oxygen and other reactive gases, preventing oxidation or unwanted chemical reactions with the heated materials.
2. Pressure Control: Vacuum pumps provide the means to control and maintain the desired pressure levels within the furnace chamber during the heat treatment process. Precise pressure control is necessary to achieve the desired metallurgical and material property changes during processes such as annealing, brazing, sintering, and hardening.
3. Contamination Prevention: By removing gases and impurities from the furnace chamber, vacuum pumps help prevent contamination of the heated materials. This is particularly important in applications where cleanliness and purity of the processed materials are critical, such as in the aerospace, automotive, and medical industries.
4. Rapid Cooling: Some vacuum furnace systems incorporate rapid cooling capabilities, known as quenching. Vacuum pumps assist in facilitating the rapid cooling process by removing the heat generated during quenching, ensuring efficient cooling and minimizing distortion or other unwanted effects on the treated materials.
5. Process Flexibility: Vacuum pumps provide flexibility in the type of heat treatment processes that can be performed in vacuum furnaces. Different heat treatment techniques, such as vacuum annealing, vacuum brazing, or vacuum carburizing, require specific pressure levels and atmospheric conditions that can be achieved and maintained with the use of vacuum pumps.
6. Vacuum Pump Types: Different types of vacuum pumps can be used in vacuum furnaces, depending on the specific requirements of the heat treatment process. Commonly used vacuum pump technologies include oil-sealed rotary vane pumps, dry screw pumps, diffusion pumps, and cryogenic pumps. The choice of vacuum pump depends on factors such as required vacuum level, pumping speed, reliability, and compatibility with the process gases.
7. Maintenance and Monitoring: Proper maintenance and monitoring of vacuum pumps are essential to ensure their optimal performance and reliability. Regular inspections, lubrication, and replacement of consumables (such as oil or filters) are necessary to maintain the efficiency and longevity of the vacuum pump system.
8. Safety Considerations: Operating vacuum furnaces with vacuum pumps requires adherence to safety protocols. This includes proper handling of potentially hazardous gases or chemicals used in the heat treatment processes, as well as following safety guidelines for operating and maintaining the vacuum pump system.
Overall, vacuum pumps are integral components of vacuum furnaces, enabling the creation and maintenance of the required vacuum conditions for precise and controlled heat treatment processes. They contribute to the quality, consistency, and efficiency of the heat treatment operations performed in vacuum furnaces across a wide range of industries.
Can Vacuum Pumps Be Used for Leak Detection?
Yes, vacuum pumps can be used for leak detection purposes. Here’s a detailed explanation:
Leak detection is a critical task in various industries, including manufacturing, automotive, aerospace, and HVAC. It involves identifying and locating leaks in a system or component that may result in the loss of fluids, gases, or pressure. Vacuum pumps can play a significant role in leak detection processes by creating a low-pressure environment and facilitating the detection of leaks through various methods.
Here are some ways in which vacuum pumps can be used for leak detection:
1. Vacuum Decay Method: The vacuum decay method is a common technique used for leak detection. It involves creating a vacuum in a sealed system or component using a vacuum pump and monitoring the pressure change over time. If there is a leak present, the pressure will gradually increase due to the ingress of air or gas. By measuring the rate of pressure rise, the location and size of the leak can be estimated. Vacuum pumps are used to evacuate the system and establish the initial vacuum required for the test.
2. Bubble Testing: Bubble testing is a simple and visual method for detecting leaks. In this method, the component or system being tested is pressurized with a gas, and then immersed in a liquid, typically soapy water. If there is a leak, the gas escaping from the component will form bubbles in the liquid, indicating the presence and location of the leak. Vacuum pumps can be used to create a pressure differential that forces gas out of the leak, making it easier to detect the bubbles.
3. Helium Leak Detection: Helium leak detection is a highly sensitive method used to locate extremely small leaks. Helium, being a small atom, can easily penetrate small openings and leaks. In this method, the system or component is pressurized with helium gas, and a vacuum pump is used to evacuate the surrounding area. A helium leak detector is then used to sniff or scan the area for the presence of helium, indicating the location of the leak. Vacuum pumps are essential for creating the low-pressure environment required for this method and ensuring accurate detection.
4. Pressure Change Testing: Vacuum pumps can also be used in pressure change testing for leak detection. This method involves pressurizing a system or component and then isolating it from the pressure source. The pressure is monitored over time, and any significant pressure drop indicates the presence of a leak. Vacuum pumps can be used to evacuate the system after pressurization, returning it to atmospheric pressure for comparison or retesting.
5. Mass Spectrometer Leak Detection: Mass spectrometer leak detection is a highly sensitive and precise method used to identify and quantify leaks. It involves introducing a tracer gas, usually helium, into the system or component being tested. A vacuum pump is used to evacuate the surrounding area, and a mass spectrometer is employed to analyze the gas samples for the presence of the tracer gas. This method allows for accurate detection and quantification of leaks down to very low levels. Vacuum pumps are crucial for creating the necessary vacuum conditions and ensuring reliable results.
In summary, vacuum pumps can be effectively used for leak detection purposes. They facilitate various leak detection methods such as vacuum decay, bubble testing, helium leak detection, pressure change testing, and mass spectrometer leak detection. Vacuum pumps create the required low-pressure environment, assist in evacuating the system or component being tested, and enable accurate and reliable leak detection. The choice of vacuum pump depends on the specific requirements of the leak detection method and the sensitivity needed for the application.
Can Vacuum Pumps Be Used in the Medical Field?
Yes, vacuum pumps have a wide range of applications in the medical field. Here’s a detailed explanation:
Vacuum pumps play a crucial role in various medical applications, providing suction or creating controlled vacuum environments. Here are some key areas where vacuum pumps are used in the medical field:
1. Negative Pressure Wound Therapy (NPWT):
Vacuum pumps are extensively utilized in negative pressure wound therapy, a technique used to promote wound healing. In NPWT, a vacuum pump creates a controlled low-pressure environment within a wound dressing, facilitating the removal of excess fluid, promoting blood flow, and accelerating the healing process.
2. Surgical Suction:
Vacuum pumps are an integral part of surgical suction systems. They provide the necessary suction force to remove fluids, gases, or debris from the surgical site during procedures. Surgical suction helps maintain a clear field of view for surgeons, enhances tissue visualization, and contributes to a sterile operating environment.
3. Anesthesia:
In anesthesia machines, vacuum pumps are used to create suction for various purposes:
– Airway Suction: Vacuum pumps assist in airway suctioning to clear secretions or obstructions from the patient’s airway during anesthesia or emergency situations.
– Evacuation of Gases: Vacuum pumps aid in removing exhaled gases from the patient’s breathing circuit, ensuring the delivery of fresh gas mixtures and maintaining appropriate anesthesia levels.
4. Laboratory Equipment:
Vacuum pumps are essential components in various medical laboratory equipment:
– Vacuum Ovens: Vacuum pumps are used in vacuum drying ovens, which are utilized for controlled drying or heat treatment of sensitive materials, samples, or laboratory glassware.
– Centrifugal Concentrators: Vacuum pumps are employed in centrifugal concentrators to facilitate the concentration or dehydration of biological samples, such as DNA, proteins, or viruses.
– Freeze Dryers: Vacuum pumps play a vital role in freeze-drying processes, where samples are frozen and then subjected to vacuum conditions to remove water via sublimation, preserving the sample’s structure and integrity.
5. Medical Suction Devices:
Vacuum pumps are utilized in standalone medical suction devices, commonly found in hospitals, clinics, and emergency settings. These devices create suction required for various medical procedures, including:
– Suctioning of Respiratory Secretions: Vacuum pumps assist in removing respiratory secretions or excess fluids from the airways of patients who have difficulty coughing or clearing their airways effectively.
– Thoracic Drainage: Vacuum pumps are used in chest drainage systems to evacuate air or fluid from the pleural cavity, helping in the treatment of conditions such as pneumothorax or pleural effusion.
– Obstetrics and Gynecology: Vacuum pumps are employed in devices used for vacuum-assisted deliveries, such as vacuum extractors, to aid in the safe delivery of babies during childbirth.
6. Blood Collection and Processing:
Vacuum pumps are utilized in blood collection systems and blood processing equipment:
– Blood Collection Tubes: Vacuum pumps are responsible for creating the vacuum inside blood collection tubes, facilitating the collection of blood samples for diagnostic testing.
– Blood Separation and Centrifugation: In blood processing equipment, vacuum pumps assist in the separation of blood components, such as red blood cells, plasma, and platelets, for various medical procedures and treatments.
7. Medical Imaging:
Vacuum pumps are used in certain medical imaging techniques:
– Electron Microscopy: Electron microscopes, including scanning electron microscopes and transmission electron microscopes, require a vacuum environment for high-resolution imaging. Vacuum pumps are employed to maintain the necessary vacuum conditions within the microscope chambers.
These are just a few examples of the wide-ranging applications of vacuum pumps in the medical field. Their ability to create suction and controlled vacuum environments makes them indispensable in medical procedures, wound healing, laboratory processes, anesthesia, and various other medical applications.
editor by CX 2024-02-25
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